FTTH Wire Manufacturing Line – State-of-the-art Manufacturing System

Did you know that contemporary glass-fiber wire networks are capable of running at velocities of up to 190 m per minute? This incredible efficiency is made possible by sophisticated fabrication techniques engineered for high-speed manufacturing.

These configurations are built to manage various cable types, such as connection cables and firmly insulated cables. Their compact design, often under 26 m, suits them well for state-of-the-art factories.

Integration with smart factory systems ensures smooth operations. By means of MES/ERP connectivity, these fiber ribbone line assembly lines offer unparalleled exactness and performance. Thus, they are preferred for companies seeking to lead in the fiber network field.

FTTH Cable Fabrication System Introduction

Productive fabrication processes play a vital role in meeting the growing need for steadfast connections. Such mechanisms are designed to create top-grade fiber optic cables that drive current communication infrastructures. By leveraging modern innovations, they ensure precision and swiftness in every step of the manufacturing process.

Understanding the FTTH Manufacturing Line

An FTTH production line is an integrated system for manufacturing fiber-to-the-home drop cables. Such cables are made up of naked fibers strengthened by metal or fiber-reinforced polymer, combined with protective sheathing. The result is a durable and efficient solution for high-speed internet connections.

The system is compatible with multiple substances, including PVC, LSZH, and PE resins. This flexibility ensures it can meet diverse industry needs. Additionally, the 4-head fiber pay-off system provides exact tension management, keeping stability within ±0.05N.

Reasons to Select Our Cutting-edge Production System

Our equipment stands out for its exactness and productivity. Consider these highlights:

• Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
• Is compatible with LSZH, PVC, and PE casings for multiple purposes
• Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
• Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables

Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.

Core Attributes of Our FTTH Cable Fabrication Line

Contemporary production setups are transforming how fiber wires are made. Our cutting-edge machinery merges accuracy, productivity, and innovative solutions to deliver top-quality results. Below, we explore the standout features that make our system a leader in the industry.

Exact Extrusion Unit with Fine-tuning Head

Central to our setup is a customized 50mm extruder built to ensure meticulous dispersion of materials. It guarantees steady standards across every fiber cable produced. The free adjustment head allows for seamless customization, suiting assorted compounds like PVC, LSZH, and PE polymers.

Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.

Powered Fiber Unwinding and Tension Regulation

Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.

This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.

Automated Take-Up and Line-Receiving System

Our two-shaft collection mechanism accommodates spools between PN400 and PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, thereby cutting processing time and minimizing workforce expense.

Additionally, the X-type laser diameter gauge provides real-time quality control, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.

Advanced Technology Behind the Production Line

Modern innovations are revolutionizing the production of fiber optic cables. Our equipment is engineered to provide exactness, consistency, and productivity, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.

Worldwide Industrial PC and PLC Integration System

The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.

With energy use as low as 35KW/h during routine activity, it offers low energy consumption. Such efficiency lowers running expenses while upholding excellent functionality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.

Outstanding Durability and Dependability Using Renowned Parts

Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.

Steel-reinforced wiring combined with sophisticated FIMT management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.

Integration with MES and ERP Systems

This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.

With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.

Feature	Benefit
FiberCAN PLC Control System	Precise adjustments and real-time monitoring
35KW/h Power Consumption	Cost-effective power usage
9m Cable Accumulator	Uninterrupted processing
OMRON Controllers	Long-lasting accuracy
ERP System Compatibility	Instantaneous monitoring

Uses of the FTTH Manufacturing System

Advanced production setups have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. The following outlines the primary applications of this state-of-the-art system.

Producing FTTH Drop Cables

This production line is outstanding at creating drop cables vital for rapid internet connectivity. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.

Important elements consist of:

• Combined FRP and diminutive steel wire payout to enhance strength
• Movable mold assistance to swiftly alter configurations
• Suitability for indoor and outdoor use

Fabricating Compact Buffered and Free Tube Cables

It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.

Tailored Options for Diverse Cable Configurations

Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. Such flexibility permits meeting particular demands while maintaining superior output.

Key Gains from Our FTTH Production Line

Choosing state-of-the-art production solutions brings significant advantages to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.

Boosted Performance and Output

Our system ensures SZ stranding line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.

Budget-friendly Fiber Optic Setup Solutions

Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Smooth and Reliable Cable Surface

Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.

Characteristic	Value Proposition
Rapid Throughput	High productivity
Efficient Power Usage	Cost savings
Minimal Signal Loss	Superior performance
Ergonomic Design Height	Enhanced operator comfort

Final Thoughts

Advanced fiber optic manufacturing systems are setting new standards in the industry. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.

With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.

Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.